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TIG Welding Settings – What Are All Those Knobs?
Some TIG welding machine manufacturers also sell small slide rule calculators to help welders set the dials on the TIG welder. For the most part, they’re really nifty, but there are times when I think the engineers smoked crack. For example, if you set the slide rule for 1/4″ steel, it will show that you need 250-200 amps with DCEN polarity.
250-300 amps for a fillet weld on 1/4″ steel? Are you kidding me?
These little welding calculators are very useful for newbies as they are a ready reference for all TIG welder settings such as polarity, high frequency and other variables that make a big difference not only in TIG welding but also in MIG welding and bonding.
I know a guy who has little labels taped to his Miller Syncrowave 250 TIG welder so he doesn’t have to look for them every time he needs to weld something. He’s a machinist doing some welding. Not a full time welder. With all the CNC programs he thinks about along with the feed rates etc he doesn’t care to remember the TIG welding settings. A welding calculator would really help him.
Remember these down and dirty tips for TIG welder setup and you might not even need a welding calculator.
1. For steels, stainless steels, nickel alloys, titanium, etc. (all except aluminum and magnesium)
DCEN, HF on start only, argon gas flow meter set at 20 cfh with #7 lens nozzle/cup, remote current switch, remote contactor switch
2. For aluminum and magnesium
A/C, HF flowmeter set to continuous, argon or argon/helium mixture set to 15 cfh with cup #7, if machine is equipped with A/C balance set to 7, current switch on remote, contactor on .
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